Prototyping & Manufacturing

Optimal Design has taken the tradition of making quality parts and adapted it using the new features and capabilities of the latest technology. In the demanding world of quick turnaround schedules and the need for reliable suppliers, Optimal Design is focused on giving our clients the best possible options, from single-piece prototype parts to small and medium-sized production runs.

Rapid Prototyping

We can give you fast, accurate representations of your concept with a variety of methods to suit your timing and budget – sometimes overnight.

  • 3D acrylic printing
  • SLA
  • SLS
  • Urethane castings
  • CNC Machining


Model Making

Optimal Design can provide you with anything from simple ergonomic studies to fully finished showroom-quality pieces.

  • Form studies
  • Painted and hand-finished aesthetic models

On-site Manufacturing

Optimal Design has on-site facilities to build products in-house for either engineering builds or longer-term production. All CNC machining centers are outfitted with the latest technology and include the most recent programming and production software.

  • CNC machining
  • Fabrication
  • Assembly

Prototype Tooling

We understand our customers need to shorten their time to market and get into production quickly.  Optimal Design can provide fast turn around tooling to accommodate accelerated deadlines.  These tools can be utilized for prototype builds and production ramp up with a usable life of 50,000 to 250,000 parts.

  • Injection molds
  • Die casting
  • Progressive dies

Production Sourcing

Optimal Design has numerous contacts, both domestic and international. You get the benefit of one point of contact and the advantage of preferential pricing. We can provide a wide range of manufacturing services – from simple assembly to complex, highly technical processes.

  • Mass production
  • Molding
  • Fabrication
  • Assembly
  • Printing
  • Packaging