Mechanical Engineering

Our experience spans a broad range of consumer, medical and defense industries, making us an ideal product development partner. Where many firms stop at delivering CAD files, we go far beyond that to understand your particular needs – then provide smart, innovative solutions.


Our team of mechanical engineers has decades of experience, from concept development to trouble shooting manufacturing processes and everything in between. Optimal Design is an innovation leader in tablet and mobile device engineering for the medical and consumer markets.

  • Assembly architecture development
  • Design for low- and high-volume production
  • RFI and EMI shielding techniques
  • Water-resistant and ruggedized product design
  • Mechanism design
  • Design for manufacturing
  • Complete bill of material development and costing


Advanced analysis tools give us a unique ability to predict failures and focus on the strength of our designs – allowing us to compress development time and save costs.

  • Structural FEA
  • Thermal
  • Tolerance
  • Dynamic mechanism
  • Mold Flow


From prototype to production, we have the tools and equipment to test products anywhere along the way.

  • Protocol development
  • Fixture design
  • Execution and results documentation


We use precise scanning tools to create an accurate understanding of existing geometry, bringing it seamlessly into our design process.

  • Laser scanning
  • Reverse engineering
  • Part inspection